IEC 60332-1-2 vs IEC 60332-3-22: Flame Testing for Power and Control Cables


IEC 60332-1-2 vs IEC 60332-3-22: Flame Testing for Power and Control Cables

Choosing between IEC 60332-1-2 and 60332-3-22 is vital when specifying armoured data cables or power and control cables for buildings and industrial systems. This comparison clarifies the differences in test scope, flame intensity, and typical applications, helping engineers and safety officers select the appropriate standard.

1. Introduction to the Standards

IEC 60332-1-2: Flame Test for Single Vertical Insulated Wires/Cables

This standard evaluates the flame retardancy of single vertical electrical cables when exposed to a defined flame source. It's part of the IEC 60332 series covering fire testing of electric and optical fiber cables.

  • Test orientation: Vertical

  • Flame source: 1 kW propane burner (~900°C)

  • Flame application: 60 seconds

  • Sample: Single cable/wire

  • Pass criteria: Flame must not reach upper marker (540mm)

IEC 60332-3-22: Flame Test for Vertical Cable Bundles

This standard assesses flame propagation in vertically mounted bundled cables, simulating real-world cable installation conditions.

  • Test orientation: Vertical ladder/tray

  • Flame source: 20.6kW propane burner (~815°C)

  • Flame application: 40 minutes

  • Sample: Cable bundle

  • Pass criteria: Charred portion ≤ 2.5m from burner

2. Technical Comparison Matrix

ParameterIEC 60332-1-2IEC 60332-3-22
Test TypeSingle small flame testLarge-scale flame test
Sample ConfigurationSingle cableCable bundle (typical 7L/m)
Flame Intensity1kW (~900°C)20.6kW (~815°C)
Test Duration60 seconds40 minutes
Flame Height~175mm~1.5m
AssessmentVisual flame spreadChar length ≤ 2.5m

3. Key Differences Explained

3.1 Test Philosophy

IEC 60332-1-2 is a component-level test evaluating basic flame retardancy. IEC 60332-3-22 is a system-level test simulating actual installation scenarios with bundled cables.

3.2 Flame Characteristics

IEC 60332-3-22 uses a much larger flame source (20.6kW) to replicate turbulent fire conditions and convective heat, better representing real fire events.

3.3 Performance Evaluation

IEC 60332-1-2 is pass/fail based on whether the flame reaches 540mm. IEC 60332-3-22 measures char length and requires it to remain below 2.5 meters.

3.4 Cable Configuration

IEC 60332-1-2 tests single cables; IEC 60332-3-22 evaluates flame spread across bundled cables mounted on a ladder tray.

4. Industry Applications

Use IEC 60332-1-2: For verifying basic cable material performance in low-risk environments or short cable runs.

Use IEC 60332-3-22: For high-rise buildings, substations, power plants, and other critical applications where vertical installations are common.

5. Compliance Considerations

IEC 60332-3-22 often requires third-party testing under ISO/IEC 17025 accreditation. In contrast, 60332-1-2 may be handled by manufacturers in-house.

6. Conclusion

While IEC 60332-1-2 and 60332-3-22 both assess flammability, they serve different purposes. The former qualifies materials, the latter certifies installation-level safety. Modern specifications often require compliance with both for armoured data cables and power & control cables in critical infrastructure.

Explore our armoured and fire-resistant power cables tested to IEC 60332 standards at: Power & Control Cables